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Kamfanin Niƙa Ƙwayoyin Haɗawa na Croatia Ya Samu Kashi 96.8% na PDI Tare da Injin Niƙa Ƙwayoyin Haɗawa na Hongyang SZLH – Nazarin Misali Kan Ingancin Ƙwayoyin Haɗawa Mai Daidaito

Takaitaccen Bayani na Babban Jami'i

Sashen kaji na Croatia ya samu ci gaba mai kyau, inda naman kaji ya kai kimaninTan 6,376 na nauyi a watan Yulin 2024a cewar bayanan Ofishin Kididdiga na Croatia. Shigar da ƙasar cikin Tarayyar Turai a shekarar 2013 ya hanzarta sabunta tsarin a duk faɗin sarkar darajar kasuwancin noma, gami da kera abincin da aka haɗa. Duk da haka, yawancin masana'antun abinci na matsakaici a yankuna kamar Slavonia - cibiyar noma ta Croatia - suna ci gaba da aiki da layukan pellet da aka gina a farkon shekarun 2000, suna fama da rashin daidaiton juriyar pellet da hauhawar farashin kulawa.

Wannan binciken yana bincikaKrmiva doo, wani kamfanin samar da abinci mallakar iyali da ke kusa da Osijek a gabashin Croatia, wanda ya maye gurbin tsohon injin sarrafa pellet na asalin Turai daInjin ciyar da Liyang Hongyang SZLH 508 na'urar pellet mai zobea farkon shekarar 2025. A cikin tsawon watanni 12 na samarwa, injin ya sami ma'aunin juriyar pellet (PDI) naKashi 96.8%akan tsarin finisher na broiler, ana kiyaye ingantaccen aiki aTan 6.2 a kowace awa, da kuma rage lokacin hutun da ya shafi mutuwa da kimaninKashi 35%Wannan shari'ar ta nuna yadda fasahar zobe mai inganci, tare da tallafin fasaha daga masana'anta, za ta iya samar da ingantattun ci gaba a cikin ingancin ciyarwa da kwanciyar hankali na aiki - har ma ga masana'antun da ke gudanar da nau'ikan albarkatun ƙasa daban-daban waɗanda aka saba da su a samar da abinci a Gabashin Turai.

Kashi 96.8%
Fihirisar Dorewa ta Pellet (PDI)
6.2 TPH
Tsarin aiki mai ƙarfi
Kashi 35%
Rage Lokacin Rashin Ciki
120%
Inganta Rayuwar Sabis ta Die

1. Yanayin Ciyar da Kaji a Croatia: Girma da Takamaiman Hana Yaduwa

Samar da abincin da aka noma a Croatia ya kasance a kan gaba, wanda hakan ya samo asali ne daga faɗaɗa yawan abincin kaji a cikin gida da kuma ƙa'idodin tsaron abinci da suka dace da Tarayyar Turai. Ya zuwa shekarar 2024, Ofishin Kididdiga na Croatia ya ba da rahoton cewa yawan yanka naman kaji a kowane wata ya fi girma.Tan 6,000 na nauyi mai nauyi— wanda ke wakiltar babban ƙaruwa daga nau'in tan 3,000-4,000 da aka yi rikodin shekaru goma da suka gabata. Wannan ci gaban ya sanya buƙatun da suka dace ga masana'antun abinci na cikin gida don ƙara yawan fitarwa yayin da suke kiyaye ingancin pellet.

Kudin ciyarwa ya kai kimaninKashi 65–70% na kuɗaɗen samar da broilera Croatia, wanda ke kwatanta matsakaicin masana'antar duniya. A cikin wannan tsarin farashi, ingancin pellet da juriyar pellet suna tasiri kai tsaye kan rabon canza abincin gona (FCR). Rashin ƙarfin pellet yana haifar da tarar da ta wuce gona da iri, wanda bincike ya nuna zai iya ƙara FCR da maki 3-5 a cikin ayyukan broiler - wani riba wanda ke fassara zuwa dubban Yuro a cikin asarar riba a cikin zagayen samarwa guda ɗaya.

Yankin Slavonia, inda Krmiva doo yake, shine babban yankin da ake noma hatsi a Croatia, tare da yalwar masara (masara), alkama, da waken soya. Wannan fa'idar ƙasa tana ba wa masana'antar abinci ta gida damar samun kayan abinci masu gasa. Duk da haka, bambancin da ke tattare da hatsi da aka samo daga gida - musamman canjin yanayin danshi tsakanin lokutan girbi - yana haifar da ƙalubale ga daidaiton pellet. Injin pellet mai aiki a wannan yanayi dole ne ya dace da bambancin kayan ba tare da yin illa ga ingancin pellet ko samarwa ba.

2. Abokin Ciniki: Krmiva doo

Krmiva doo(wanda aka ɓoye sunansa bisa buƙatar abokin ciniki) wani kamfani ne mai matsakaicin girma na masana'antar ciyar da abinci mai gina jiki wanda aka kafa a shekarar 2002, wanda ke da nisan kilomita 15 kudu da Osijek a gundumar Osijek-Baranja. Kamfanin yana samar da kimaninTan 30,000 na abincin da aka haɗa a kowace shekara, wanda abincin broiler ya kai kusan kashi 60%. Abokan cinikinta sun haɗa da manoman broiler sama da 40 a gabashin Croatia, tare da wasu da ke samar da manyan masu haɗaka waɗanda ke hidimar kasuwannin dillalan Croatia da Bosnia.

Kamfanin niƙa yana amfani da layin pellet guda ɗaya da aka fara amfani da shi a shekarar 2005. Zuwa shekarar 2024, injin niƙa pellet na layin ya tara kusan shekaru ashirin na aiki. Manyan batutuwa da manajan samar da injin ya ruwaito,Mista Marko Horvat, an haɗa da:

Ragewar PDI:Karfin pellet ya ragu daga matsakaicin tarihi na kashi 94% zuwa kusan88–90%, musamman akan tsarin gamawa tare da ƙarin yawan alkama.
Tufafin da ba shi da daidaito:Tsarin lalacewa da wuri a kan asalin abin rufe fuska ya haifar da canjin fitarwa, tare da fitarwa ya bambanta tsakanin4.8 da 5.5 TPHakan nau'ikan tsari iri ɗaya.
Canje-canje na yau da kullun na jiki:An gajarta tazara tsakanin maye gurbin mutu zuwa kimaninSa'o'in aiki masu inganci 2,800–3,000, idan aka kwatanta da ma'aunin masana'antu na awanni 5,000-7,000 don ingancin mayafin zobe.
Ƙara farashin gyara:Haɗaɗɗen kuɗin maye gurbin injinan ...
"Muna ƙoƙarin yin aiki tukuru don kawai mu ci gaba da kasancewa a wurin. Tarar da aka samu a cikin kayan da aka gama tana ƙaruwa, kuma muna samun korafe-korafe daga manoma game da ɓatar da abinci a tsarin ciyar da kasko ta atomatik."

- Mr. Marko Horvat, Production Manager, Krmiva doo

3. Tsarin Yanke Shawara

A tsakiyar shekarar 2024, Krmiva doo ta fara tantance sayayya don maye gurbin tsofaffin injinan pellet ɗinta. Binciken ya yi la'akari da muhimman sharuɗɗa guda uku:

01
Daidaiton ingancin pellet akan tsarin gasasshen abinci na masara-alkama da waken soya tare da bambancin adadin haɗa alkama (15-30%).
02
Ikon keɓancewa na zobe don inganta rabon matsi don takamaiman bayanin kayan niƙa.
03
Jimillar kuɗin mallakar, gami da tsawon rayuwar mutum da kuma wadatar tallafin fasaha a yankin lokaci na Gabashin Turai.

Bayan tantance masu samar da kayayyaki daga Jamus, Turkiyya, da China, Krmiva ta zaɓiLiyang Hongyang Feed Machinery Co., Ltd.Shawarar ta shafi dalilai da dama:

Kera zoben ƙarfe na cikin gida:Hongyang tana da nata wurin samar da zoben mutun mai amfani da injin taurarewa wanda ya cimma nasarar hakanTaurin saman HRC 60–62da kuma zurfin Layer mai tauri na 1.2-1.5 mm - mahimman sigogi don tsawon rai.
Injiniyan rabon matsi na musamman:Ƙungiyar fasaha ta Hongyang ta yi nazarin bayanan tsarin Krmiva kuma ta ba da shawarar rabon matsi na1:9.5don cin abincin finisher na broiler, yana inganta daidaito tsakanin yawan aiki da juriyar pellet.
Watsawa mai amfani da gear:Injin SZLH 508 mai daidaitaccen ƙasa mai amfani da helical gear drive yana tabbatar da isar da ƙarfin juyi daidai gwargwado, yana guje wa matsalolin zamewa da ke da alaƙa da madadin da ke amfani da bel a ƙarƙashin nauyin da ba ya canzawa - abin damuwa ne da aka sani lokacin sarrafa rukunin formulations masu yawan yawa daban-daban.
Shigarwa na tunani:Hongyang ta bayar da bayanai daga masana'antun sarrafa abincin kaji iri ɗaya a Poland da Romania, inda aka nuna daidaiton PDI sama da kashi 96% idan aka kwatanta da tsawon lokacin da ake samarwa.
Farashin gasa na mutun a kowace tan:Farashin zoben Hongyang, tare da kimanta rayuwar mutun na awanni 5,500-6,500 akan maganin broiler, ya haifar da farashin mutun na kimanin tan ɗaya.ƙasa da kashi 15–20%fiye da madadin asalin Turai.
Kayan Aiki da aka Zaɓi
Na'urar Niƙa Pellet ta HYPM 508 Zobe
An ƙima shi a 5–7 TPH don daidaitaccen tsarin ciyar da kaji | Babban injin 160 kW | Diamita na ciki na zobe: 508 mm

4. Shigarwa, Aiki, da Keɓancewa na Zobe

An girka SZLH508 a watan Disamba na shekarar 2024 a lokacin da aka tsara gyaran, kuma an kammala aikin a farkon watan Janairu na shekarar 2025. Wani babban injiniyan hidima na Hongyang yana wurin a duk lokacin shigarwa da aikin.

Ƙirƙirar Zobe Mutu

Ganin bambancin da ke cikin kayan da Krmiva ke samarwa — musamman danshi na masarar da aka samo daga gida wanda ya kama daga kashi 13.0% zuwa 15.5% a tsawon yanayi — ƙungiyar injiniya ta Hongyang ta ƙididdige tsarin ƙarfe mai kyau:

Sigogi Ƙayyadewa
diamita na ramin mutu 4.0 mm
Rabon matsi 1:9.5
Kauri mai inganci 38 mm
Taurin saman HRC 60–62
Zurfin Layer mai tauri 1.2–1.5 mm
Kayan mutu 40Cr ƙarfe mai ƙarfe, mai taurare

TheRabon matsi na 1:9.5an zaɓi shi azaman ma'auni da aka tsara: tsayin da ya isa don tabbatar da dorewar pellet sama da ƙa'idar PDI 96%, amma ba mai ƙarfi ba har ya hana amfani da makamashi ba tare da wata matsala ba ko ƙara yawan amfani da makamashi a kowace tan. Ga tsarin gasasshen masara-alkama-waken soya tare da matsakaicin adadin alkama (15-25%), rabon matsi a cikin kewayon 1:9.0–1:10.0 yawanci yana ba da sakamako mafi kyau.

Tsarin Ƙwallon Naɗi

An samar da harsashin nadi masu daidaitawa da tsarin saman da aka yi da kwali don tabbatar da cewa abinci yana riƙe da fuskar da aka yi da kwali - wani bayani da ke hana zamewa a cikin mahimman daƙiƙa na farko na kowane aikin samarwa kuma yana ba da gudummawa ga ko da lalacewar da aka yi a tsawon rayuwar da aka yi da kwali.

5. Sakamakon Aiki: Bayanan Samarwa na Watanni 12

An tattara bayanan aiki a cikin cikakken lokacin samarwa na watanni 12 daga Janairu zuwa Disamba 2025, wanda ya ƙunshi kimaninSa'o'in aiki masu inganci 5,800a kan zoben farko.

5.1 Ma'aunin Dorewa na Pellet (PDI)

An gudanar da gwajin PDI ta amfani da na'urar gwajin pellet ta Holmen NHP100, tare da ɗaukar samfuran a tazara na mintuna 30 yayin gudanar da samarwa.

Tsarin Matsakaicin PDI (%) Kewaye (%)
Farawar broiler (3.0 mm) 97.2 96.5–97.8
Mai noman broiler (4.0 mm) 96.9 96.2–97.4
Na'urar gama broiler (4.0 mm) 96.8 96.0–97.3
Babban Ingantawa:Matsakaicin PDI na kashi 96.8% akan abincin finisher ya nuna babban ci gaba akan abincin finisherKashi 88–90% na PDIan rubuta a kan injin niƙa na baya - ƙaruwa na kimaninmaki kashi 7–9 cikin ɗari.

5.2 Kwanciyar Hankali a Tsarin Aiki

An yi rikodin ƙarfin aiki na awa ɗaya daga tsarin SCADA na injin niƙa. A kan tsarin finisher broiler (samfurin da ya fi girma):

Ma'auni darajar
Matsakaicin fitarwa 6.2 TPH
Daidaitaccen karkacewa 0.28 TPH
An lura da mafi ƙarancin 5.6 TPH
An lura da mafi girman 6.5 TPH

Ƙungiyar aiki ta lura da daidaiton fitarwa (ma'aunin bambancin kashi 4.5%) a matsayin wani ci gaba mai kyau. A ƙarƙashin injin niƙa na pellet na baya, yawan fitarwa na iya canzawa da kashi 15-20% dangane da halayen kayan aiki, wanda ke haifar da rashin inganci a cikin sanyaya da tantancewa.

5.3 Tufafi da Tsawon Rai

Ya zuwa watan Disamba na shekarar 2025, na'urar zobe ta tara kusanSa'o'i 5,800 masu tasiriGirman diamita na ramin da aka yi amfani da shi ya nuna lalacewa ta kusan 0.08–0.12 mm, kuma yana nuna tsawon lokacin aiki na akallaAwanni 6,500–7,000kafin maye gurbin - yana wakiltar ci gaban rayuwar mutu na kusan120%idan aka kwatanta da kayan aikin da suka gabata.

5.4 Rage Tarar Kuɗi

Ma'auni Kayan aiki na baya SZLH 508
Matsakaicin tarar (%) 9.2% 3.1%
Kewaye (%) 7.5–12.0% 2.5–4.0%

Rage tarar daga kashi 9.2% zuwa kashi 3.1% ya yi tasiri nan take: korafe-korafen manoma game da asarar abinci a cikin masu ciyar da kasko ta atomatik ya ragu da fiye da hakakashi 70%a cikin kwata na farko na aiki.

5.5 Amfani da Makamashi

Amfani da makamashi na musamman (kWh a kowace tan na abincin da aka yi wa pellet, ban da kayan aiki na taimako):

Tsarin kWh/tan
Mai fara broiler 17.8
injin noman broiler 16.5
na'urar gama broiler 16.2

Waɗannan alkaluman sun yi daidai da ma'aunin masana'antu na injinan pellet na zobe na wannan nau'in ƙarfin aiki da ake sarrafawa na yau da kullun na broiler a zafin jiki na 70-75°C.

6. Ra'ayoyin Abokan Ciniki

Mista Marko Horvat, manajan samar da kayayyaki na Krmiva, ya bayar da wannan kimantawa bayan watanni 12 na aiki:

Akan Ingancin Pellet
"Ingancin pellet shine ci gaba mafi bayyane. Idan ka buɗe jaka yanzu, za ka ga ƙwayayen da aka yi daidai da su - ba waɗanda suka lalace ba a da. Manoman mu sun lura nan da nan. Wani babban mai haɗa sinadarai da muke samarwa ya rage yawan binciken ingancinsu saboda daidaiton ƙwayoyinmu ya sa ba a buƙatar ɗaukar samfurin da ya dace."
Game da Kwanciyar Hankali a Aiki
"Ayyukan da ake samarwa ba sa tafiya yadda ya kamata. Ko muna amfani da dabarun hunturu masu ɗauke da masara ko kuma abincin bazara mai ɗauke da alkama, na'urar tana ci gaba da aiki. Wannan hasashen yana nufin za mu iya tsara jadawalin samarwa daidai maimakon daidaitawa akai-akai don canjin fitarwa."
Game da Tallafin Hongyang
"Injiniyan mai kula da aikin ya yi kwanaki huɗu tare da ƙungiyarmu, ba wai kawai a kan injin pellet ba, har ma a kan dukkan tsarin sanyaya iska da kuma tsarin sanyaya iska. Ya daidaita saitunan matsin lamba na tururi, lokacin riƙe kwandishan, har ma da bayanan wurin sanyaya iska waɗanda mai samar da mu na baya bai taɓa magance su ba. Lokacin da muka sami ƙaramin matsalar bearing na roller a cikin watanni shida, Hongyang ya aika da kayan maye gurbin cikin awanni 72 tare da jagorar bidiyo don tsarin maye gurbin."

7. Bincike: Dalilin da yasa SZLH 508 ta bayar da sakamako

Ana iya danganta ci gaban aikin da aka gani a Krmiva doo da dalilai da dama na fasaha:

Ingantaccen Rabon Matsi: Tsarin dia na 1:9.5, wanda aka daidaita shi da takamaiman halayen kayan Krmiva, ya tabbatar da isasshen matsi na injiniya don ɗaure ma'aunin pellet ba tare da gogayya mai yawa ba wanda zai hana fitar da iska.
Tsarin Taurarewar Injin: Maganin zafi na Hongyang yana cimma daidaiton zurfin akwati a duk fuskar injin - wani bayani na fasaha wanda ke tasiri kai tsaye kan daidaiton sa da kuma, ta hanyar faɗaɗawa, kwanciyar hankali na amfani da na'urar a tsawon rayuwar injin. Rashin daidaiton tauri, wani lahani da aka sani a cikin ƙananan na'urorin zobe, yana haifar da lalacewa ta gida da wuri wanda ke haifar da raguwar amfani da na'urar Krmiva da aka samu tare da kayan aikinta na baya.
Watsawa Mai Tuƙi da Gear: Injin jigilar helical na SZLH 508, idan aka kwatanta da madadin da ke amfani da bel, ya kawar da bambancin karfin juyi a ƙarƙashin nauyin da ke canzawa - yana da mahimmanci lokacin sarrafa rukunin tsari waɗanda yawansu da halayen kwararar su ke canzawa tsakanin gudu.
Haɗin Roller-Die Mai Daidaitawa: Tsarin harsashin roba mai laushi, wanda aka ƙayyade don dacewa da tsarin ramin die da rabon matsewa, ya tabbatar da daidaiton riƙe abinci da kuma rarraba matsi a kan fuskar die. Sau da yawa ana yin watsi da wannan a cikin shigarwar injin pellet na zobe amma yana da mahimmanci ga daidaiton ingancin pellet da tsawon rai.

8. Kammalawa

Shari'ar Krmiva doo ta nuna cewa injin niƙa mai matsakaicin girma na dankalin turawa na Gabashin Turai zai iya cimma ci gaba mai ma'ana da dorewa a cikin ingancin pellet da kwanciyar hankali na aiki ta hanyar haɓaka injin niƙa pellet mai kyau. SZLH 508 ya samar daKashi 96.8% na PDIakan abincin finisher na broiler, a6.2 TPH mai karko wajen isar da wutar lantarki, kuma aInganta 120% a cikin rayuwar sabis na mutuidan aka kwatanta da kayan aikin da aka maye gurbinsu.

Ga Liyang Hongyang Feed Machinery, wannan shigarwar tana ƙarfafa ikon kamfanin na yi wa masana'antun abinci na EU hidima - kasuwa ce da ke da kyawawan tsammanin inganci, nau'ikan bayanan kayan masarufi daban-daban, da kuma bin diddigin aikin kayan aiki mai tsauri. Shari'ar ta nuna ƙimar haɗa kera mashin zobe daidai da tallafin injiniya na musamman: hanyar da ta bambanta Hongyang da masu samar da kayan masarufi kuma ta sanya kamfanin a matsayin abokin tarayya mai aminci ga masana'antun abinci waɗanda ke neman kayan aiki waɗanda ke aiki akai-akai a ƙarƙashin yanayin samarwa na duniya.

Yayin da fannin kaji na Croatia ke ci gaba da bunkasa yanayin zamani da kuma yadda ake samar da abincin gida don biyan buƙatun da ake buƙata, ingancin kayan aiki da kuma daidaiton ingancin pellet zai ci gaba da zama manyan abubuwan da ke haifar da gasa. Shari'ar Krmiva ta nuna cewa injin niƙa pellet mai kyau, wanda aka ƙayyade kuma aka tallafa masa yadda ya kamata, zai iya kawo wannan canji.

Wannan nazarin ya dogara ne akan bayanan samarwa da bayanan hirar abokan ciniki da aka tattara tsakanin Janairu da Disamba 2025. Bayanan kayan aiki sun nuna injin niƙa na SZLH 508 na zobe kamar yadda aka tsara don ma'aunin Krmiva doo Pellet Durability Index da aka gudanar ta amfani da hanyar Holmen NHP100. An rubuta duk bayanan aiki a ƙarƙashin yanayin samar da kasuwanci na yau da kullun. Sunan kamfanin abokin ciniki an ɓoye shi idan an buƙata.


Lokacin Saƙo: Yuni-16-2026
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