Na'urar fitar da kayan abinci ga dabbobin gida ta Ostiraliya: Yadda Hongyang ta Taimaka wa Kamfanin Samar da Kayan Abinci na Melbourne Ya Samu Ingancin Kibble Mai Daidaito da kuma Gelatinization na Sitaci 85%

Takaitaccen Bayani na Babban Jami'i

Kasuwar fitar da kayan abincin dabbobi ta Australiya ta kai dala biliyan 0.66 a shekarar 2025 kuma ana hasashen za ta karu zuwa dala biliyan 0.91 nan da shekarar 2034 a CAGR na 3.59%. Ingantaccen kayan abinci shine babban yanayin - masu dabbobin gida na Australiya suna ƙara buƙatar kibble mai cikakken abinci mai narkewa tare da tsari da laushi mai daidaito. Ga masana'antar abincin dabbobi ta Melbourne mai matsakaicin girma, ƙalubalen ya bayyana: layin fitar da kayan abinci mai sukurori ɗaya da suka tsufa ba zai iya cika waɗannan ƙa'idodin inganci ba. Bayan tantance masu samar da kayayyaki da yawa a faɗin Asiya da Turai, sun zaɓi tsarin fitar da kayan abinci mai sukurori biyu na Hongyang Feed Machinery. Sakamakon: ƙimar gelatinization na sitaci ya wuce kashi 85%, haɓaka narkewar abinci kusan kashi 30%, da kuma daidaiton kibble wanda ya ƙarfafa haɗin gwiwar dillalai da sarƙoƙin shagunan dabbobi na ƙasa.

Yanayin Abincin Dabbobin Australiya

Ostiraliya gida ce ga dabbobin gida sama da miliyan 28.7 a cikin kusan kashi 69% na gidaje - ɗaya daga cikin mafi girman ƙimar mallakar dabbobin gida a duniya. Sashen abincin dabbobin gida na ƙasar ya girma kuma yana da gasa, tare da manyan 'yan wasa kamar Mars Petcare da Nestlé Purina suna mamaye sararin shiryayye. Duk da haka, shekaru biyar da suka gabata sun ga karuwar samfuran da suka fi tsada da kuma waɗanda suka fi tsada waɗanda ke kai hari ga masu dabbobin gida masu kula da lafiya waɗanda ke karanta lakabin sinadaran a hankali kamar lakabin abincinsu.

Wannan sauyi yana sanya matsin lamba mai yawa ga masana'antun matsakaici. Masu siyan dillalai na sarƙoƙi kamar Petbarn da PETstock suna kimanta daidaiton gani, yawansa, laushi, da kuma takamaiman abubuwan gina jiki. Rukunin da ba shi da daidaiton girman pellet ko kuma rashin cikakken gelatinization na sitaci yana fuskantar haɗarin ƙin amincewa - da kuma asarar kwangilar dillalai.

Abokin cinikinmu da ke Melbourne, wani kamfani mallakar iyali mai ma'aikata kusan 40, ya shafe sama da shekaru 15 yana samar da abincin busasshen kare da kyanwa ga kasuwar cikin gida. Na'urar fitar da su ta sikirin guda ɗaya, wacce aka sanya a shekarar 2010, tana fama da matsaloli a fannoni uku: yawan sitaci da aka samar ba kasafai ya wuce kashi 62-65% ba, yawan kibble ya bambanta da kashi 12% tsakanin rukuni, kuma an iyakance yawan aiki zuwa kimanin kilogiram 800 a kowace awa - bai isa ba don karuwar oda daga manyan sarkar dillalai.

Me yasa Fitar da Twin-Screw Extrusion ke da mahimmanci ga Abincin Dabbobi

Fitar da ruwa shine matakin da ya dace a fannin samar da abincin dabbobi. Sinadaran da ba a sarrafa su ba - abincin nama, hatsi, furotin na kayan lambu, bitamin, da ma'adanai - ana sanya su cikin tururi da ruwa, sannan a tilasta su ta cikin ganga mai fitar da ruwa inda zafin jiki mai yawa (yawanci 120-160°C), matsin lamba mai yawa (3-8 MPa), da kuma yankewar injina mai ƙarfi suna canza kayan.

Masu fitar da sukurori guda ɗaya, duk da cewa suna da araha ga tsarin asali, suna da iyakoki na musamman wajen haɗa daidaito, rarraba lokacin zama, da kuma sassaucin tsari. Masu fitar da sukurori biyu suna ba da fa'idodi da dama da aka rubuta:

A tsarin girki na gargajiya, gelatinization na sitaci ya kai kashi 50-60% kawai. Sitacin da ba a cika gelatinized ba yana da wahalar narkewar abinci ga dabbobin gida, wanda ke haifar da ɓatar da sinadarai masu gina jiki da kuma yiwuwar matsalolin narkewar abinci. Fitar da sikirin biyu a yanayin zafi mai kyau na 120-160°C da matsin lamba na 3-8 MPa yana tura gelatinization ya wuce kashi 85%, yana sassauta tsarin ƙwayoyin sitaci don samun isasshen narkewar abinci.

Amfani da furotin ya wuce kashi 80%. Yanayin zafi da injina da aka sarrafa na fitar da dunkule biyu yana haifar da matsakaicin raguwar furotin, wanda ke buɗe tsarin sarari kuma yana inganta samun damar enzyme. Amfani da furotin na iya ƙaruwa daga kusan kashi 65% a cikin hanyoyin gargajiya zuwa sama da kashi 80%. Bugu da ƙari, tsarin ɗan gajeren lokaci mai zafi yana hana abubuwan hana abinci mai gina jiki - alal misali, masu hana trypsin a cikin abincin waken soya za su iya dakatar da aiki da har zuwa kashi 98%.

Girman kibble iri ɗaya da siffa. Masu fitar da sukurori biyu suna ba da daidaiton haɗuwa da famfo mai kyau, wanda ke fassara kai tsaye zuwa yawan samfuri iri ɗaya, faɗaɗawa mai sarrafawa, da kuma siffar kibble mai daidaito. Wannan daidaito ba wai kawai yana da mahimmanci ga kyau ba - yana tabbatar da cewa kowane yanki na kibble yana ba da yanayin abinci iri ɗaya da ɗanɗano, kuma yana sauƙaƙa hanyoyin shafa mai a ƙasa inda amfani da mai da ɗanɗano ya dogara da yankin saman da ya dace.

Maganin Hongyang

Bayan gudanar da gwaje-gwaje da samfuran kayan aiki a cibiyar Hongyang da ke Liyang, Jiangsu, abokin ciniki ya zaɓi layin fitar da sukurori biyu na TSE-75 wanda aka tsara don samar da abincin dabbobi. Manyan bayanai sun haɗa da:

- Diamita na sukurori: 75 mm (juyawa tare, haɗuwa) - Rabon L/D: 28:1, tare da abubuwan sukurori masu daidaitawa don ƙarfin yankewa mai daidaitawa - Ikon sarrafawa: 1,200-1,800 kg/h ya danganta da yawan tsari - Mai sanyaya kafin lokaci: mai sanyaya gudu mai shaft biyu tare da sarrafa lokacin riƙewa - Farantin mutu: ƙirar canji mai sauri tana tallafawa siffofi da yawa na kibble (zagaye, alwatika, ƙashi) - Kula da zafin jiki: dumama/sanyaya ganga mai yankuna da yawa tare da daidaiton ± 1°C

Tsarin sukurori mai sassauƙa ya kasance mai matuƙar muhimmanci ga wannan abokin ciniki. Tsarin abincin dabbobin gida na Australiya ya bambanta sosai - girke-girke marasa hatsi tare da yawan legume suna aiki daban-daban a cikin ganga fiye da girke-girke na gargajiya na hatsi. Yankunan yankewa masu daidaitawa sun ba wa ƙungiyar samarwa damar inganta kowace dabara ba tare da canza kayan aiki ba.

Tawagar injiniya ta Hongyang ta kammala shigarwa da kuma aiwatar da ayyuka cikin kwanaki 18, ciki har da horar da ma'aikata kan hanyoyin canza girke-girke, tantance yanayin zafin ganga, da kuma jadawalin kulawa ta rigakafi.

Sakamako: Inganci Mai Aunawa da Ribar Yawan Aiki

Abokin ciniki ya fara samarwa da layin jirgin Hongyang TSE-75 a farkon shekarar 2025. Bayan watanni shida na aiki, sun raba bayanan aiki masu zuwa:

Ma'auni, Kafin (Sukuri Guda Ɗaya), Bayan (Hongyang TSE-75), Ingantawa: Yawan gelatinization na sitaci, 62-65%, 85-89%, +37% Narkewar furotin (a cikin vitro), 65-68%, 82-86%, +27% Bambancin yawan Kibble (rukunin-zuwa-rukuni), ±12%, ±3.5%, 71% Rage Yawan amfani (abincin kare na yau da kullun), 800 kg/h, 1,550 kg/h, +94% Yawan amfani da makamashi a kowace tan, 58 kWh/t, 47 kWh/t, -19% Yawan ƙin yarda da samfur, 4.2%, 0.8%, raguwa 81%

Sakamakon da ya fi muhimmanci a kasuwanci shi ne inganta gelatinization na sitaci. Ƙungiyar tabbatar da inganci ta abokin ciniki ta ba da rahoton cewa an tabbatar da kashi 85% na gelatinization ta hanyar dakin gwaje-gwajen abinci da ke Melbourne, kuma wannan ma'aunin bayanai ya zama babban abin da ke bambanta su a tattaunawar dillalan su. Tsarin "Karen Babba Ba Tare da Hatsi Ba", wanda aka ƙaddamar a tsakiyar 2025, a bayyane yake cewa yana tallata "kibble mai narkewa sosai" a kan marufi.

Ribar ingancin makamashi - raguwar kashi 19% a cikin kWh a kowace tan - wanda aka fassara zuwa kimanin AUD 27,000 a cikin tanadin wutar lantarki na shekara-shekara a ƙimar wutar lantarki ta masana'antu ta Ostiraliya, wanda ke ba da gudummawa ga saurin dawowa kan jarin.

Ra'ayin Abokin Ciniki

A cikin wata tattaunawa ta gaba a watan Mayu na 2026, manajan samar da kayayyaki na abokin ciniki ya lura: "Kayan aiki iri ɗaya shine abin da ya fi burge abokan cinikinmu. Lokacin da suka ziyarci kuma suka ga tarin kibble iri ɗaya suna fitowa daga layin, yana ƙarfafa kwarin gwiwa. Tallafin fasaha daga Hongyang shi ma ya kasance mai amsawa - mun sami tambayar daidaitawar sabon girke-girke na kifi, kuma ƙungiyar injiniyan su ta ba da jagora bayyananne cikin awanni 24."

Tun daga lokacin abokin ciniki ya yi odar wani layin TSE-75 na biyu don faɗaɗa ƙarfin samar da abincin kyanwa, wanda ake sa ran za a ƙaddamar da shi a kwata na uku na 2026.

Kammalawa

Kasuwar abincin dabbobin gida ta Ostiraliya tana ba wa masana'antun da ke samar da inganci mai kyau - daidaiton gelatinization na sitaci, ingantaccen narkewar abinci, da kuma kamannin samfura iri ɗaya. Ga masu samar da kayayyaki masu matsakaicin matsayi waɗanda ke fafatawa da samfuran ƙasashe daban-daban, aikin kayan aiki abu ne mai mahimmanci, ba kawai abin farashi ba. Fasaha ta fitar da kayayyaki ta Hongyang, wacce ke samun goyon bayan injiniya mai amsawa, tana ba da damar waɗannan sakamakon. Kwarewar abokin ciniki na Melbourne ta nuna cewa layin fitar da kayayyaki mai kyau zai iya inganta ingancin samfura a lokaci guda, ƙara yawan aiki, da rage farashin makamashi - haɗuwa da ke ƙarfafa gasa a kowace kasuwa.

*Game da Injinan Ciyar da Hongyang: Liyang Hongyang Feed Machinery Co., Ltd. ƙwararriyar masana'anta ce ta kayan aikin sarrafa abinci da ke Liyang, Jiangsu, China. Kamfanin yana samar da injinan pellet na zobe, masu fitar da kaya, injinan hammer, injinan sanyaya abinci, injinan sanyaya abinci, injinan crumbler, da kuma cikakken layin samar da abinci. Tare da mai da hankali kan ingancin injiniya da kuma tallafin abokin ciniki mai amsawa, Hongyang tana hidimar masana'antun abinci da abincin dabbobi a ƙasashe sama da 30.*