Kamfanin Masana'antar Kaji na Italiya Ya Samu Nasarar Kashi 96.5% na PDI da Rage Makamashi 18% Ta Hanyar Sinadarin Hongyang SZLH Ring Pellet Mill

Takaitaccen Bayani na Babban Jami'i

Bayani

Italiya ita ce ƙasa ta huɗu mafi girman mai samar da abinci mai gina jiki a Tarayyar Turai, inda jimillar samarwa ta kai tan miliyan 15.6 a shekarar 2025 a cewar Assalzoo, ƙungiyar ƙasa ta masana'antun kiwon dabbobi. Kaji kaɗai ya kai kashi 39.1% na yawan amfanin ƙasa da ya wuce tan miliyan 6 a kowace shekara kuma ya kasance babban abin da ke haifar da samar da abinci a Italiya. Kudaden shiga a faɗin ɓangaren sun wuce Yuro biliyan 10.1 (+3% kowace shekara), wanda aka samu goyon bayan kashi 5.3% na yawan jarin da aka zuba wanda ya shafi ingancin samarwa da kirkire-kirkire.

Kwarin Po da ke arewacin Italiya yana ɗauke da mafi yawan masana'antun samar da abinci a ƙasar, inda manyan masana'antun guda biyar masu haɗin gwiwa Gruppo Veronesi, Amadori, Cargill Italia, Cereal Docks, da Martini Alimentare ke kula da kimanin kashi 45% na yawan amfanin ƙasa daga manyan masana'antu masu ƙarfin tan 200,000 zuwa 600,000 a kowace shekara. Tare da waɗannan manyan masana'antu, hanyar sadarwa ta masana'antun masu zaman kansu masu matsakaicin girma suna hidimar manoman kaji na yanki, galibi suna fafatawa kan sassaucin tsari, amincin isar da abinci, da daidaiton ingancin abinci.

Kamfanin AgriFeed Lombardia Srl, wanda ke lardin Cremona, kimanin kilomita 80 kudu maso gabashin Milan, yana ɗaya daga cikin kamfanonin samar da abinci mai zaman kansa. An kafa kamfanin a shekarar 2003, kuma yana gudanar da wani kamfanin samar da abinci mai layi ɗaya mai ƙarfin tan 80,000 a kowace shekara, yana samar da cikakken abincin broiler a duk lokacin farawa, noma, da kuma kammalawa. Abokan cinikinsa sun haɗa da gonakin broiler guda 28 a faɗin Lombardy da Emilia-Romagna, tare da tattara kimanin tsuntsaye miliyan 1.2 a kowane zagaye a ƙarƙashin yarjejeniyar noman kaji tare da wani mai sarrafa kaji na yanki.

Kalubalen

A farkon shekarar 2025, ƙungiyar samar da kayayyaki ta AgriFeed Lombardia ta fara lura da raguwar aikin layin fesawa a hankali amma mai ɗorewa. Yawan amfani da makamashi a kowace rana ya ragu daga matsakaicin tarihi na kimanin t/h zuwa t/h 7.1, yayin da takamaiman amfani da makamashi ya karu zuwa 14.8 kWh/t. Ƙarin damuwa ga sashen tabbatar da inganci, ma'aunin juriyar pellet (PDI) wanda aka auna ta amfani da na'urar gwajin iska ta Holmen NHP100, hanyar da masana'antun abinci na Turai suka amince da ita ta ragu daga matsakaicin kashi 95% zuwa matsakaicin kashi 91.2%.

Sakamakon ya samo asali ne ta hanyar sarkar samar da kayayyaki. Yawan cin tarar da aka samu a cikin abincin da aka kawo ya haifar da koke-koke daga manyan gonakin broiler guda uku da suka bayar da rahoton karuwar asarar abinci a cikin abincin da aka ciyar da su a cikin kwanon rufi da kuma raguwar rabon canza abinci. Tarar da aka samu daga tsarin cikewa ta atomatik a injin niƙa da kanta ta haura zuwa kashi 8.5% na jimillar fitarwa, wanda ke buƙatar sake yin aiki wanda ya ƙara cinye kuzari da ƙarfin aiki. Tsawon lokacin sabis na zobe ya ragu zuwa kimanin sa'o'i 1,800 masu tasiri na pellet kafin lalacewar ramuka, ƙimar saman, da kuma lalacewar taper taper ya haifar da lalacewar samuwar pellet.

Kamfanin samar da na'urar sanyaya zobe ta Turai, wacce ke samar da na'urar sanyaya zobe ta zamani, ya samar da wani tsari na maye gurbin na'urar a farashi mai kyau tare da lokacin da za a iya ɗauka na makonni takwas. Manajan ayyukan AgriFeed Lombardia, Marco Bellini, ya nemi wasu hanyoyin da za su iya samar da ingantattun ci gaba a tsawon rayuwar na'urar sanyaya zobe da ingancin na'urar sanyaya zobe, tare da kiyaye daidaito da tsarin na'urar sanyaya zobe da kuma tsarin sanyaya tururi.

Manyan buƙatun fasaha da ƙungiyar samarwa ta gano sun haɗa da:

- Bayanan da aka yi amfani da su sun yi daidai da diamita na pellet na injin niƙa mai girman mm 4.0 da kuma tsarin abincin masara-alkama-waken soya wanda aka saba da shi a cikin abincin naman alade na arewacin Italiya.

- Ingantaccen rabon matsi da aka inganta don niƙa mai matsakaici (matsakaicin diamita na joometric 600 650 µm) bayan niƙa guduma

- Ingancin rami mai daidaito don tabbatar da daidaiton yawan pellet da ƙarancin rabuwar girman barbashi yayin jigilar kaya da fitarwa ta iska

- Farashin gasa da lokacin isarwa ya fi guntu fiye da na ma'aunin makonni takwas na mai samar da kayayyaki na yanzu

Maganin Hongyang

Bayan tantance masana'antun ƙarfe na zobe na ƙasashen duniya da dama, AgriFeed Lombardia ta zaɓi Liyang Hongyang Feed Machinery Co., Ltd. bisa ga ingancin shawarwarin fasaha, bayanan aiki da aka rubuta daga shigarwar Turai, da kuma ƙwarewar kamfanin a fannin fasahar haƙa rami da kuma fasahar haƙa rami.

An kafa Hongyang a shekara ta 2006, tana kera na'urorin haƙa zobe, harsashin rola, injin niƙa guduma, injin haɗa abubuwa, da kuma masu sanyaya abinci don ciyar da abinci mai gina jiki, ciyar da ruwa, da kuma abincin dabbobi. Kamfanin ya samar da na'urorin haƙa zobe masu maye gurbin da suka dace da manyan samfuran injinan pellet ciki har da CPM, Bühler, Van Aarsen, Andritz, da Zhengchang, tare da jigilar kaya zuwa ƙasashen kudu maso gabashin Asiya, Gabas ta Tsakiya, Afirka, Turai, da Kudancin Amurka. Ana sarrafa duk na'urorin haƙa zobe ta amfani da injinan haƙa bindiga na CNC masu cikakken atomatik ta amfani da guntun haƙa da aka shigo da su daga Jamus, wanda ke tabbatar da daidaiton diamita na rami, ƙarewar saman, da kuma ingantaccen rabon matsi a cikin kowace na'urar da aka samar.

Tsarin Kayan Aiki

Kimantawar Fasaha

Juriyar Ƙarfe da Tufafi.An ƙera mashin zoben SZLH daga ƙarfe mai yawan chromium tare da abun ciki na chromium a cikin kewayon 20 22%, injin ya taurare don cimma taurin saman 60 62 HRC tare da zurfin akwati mai tauri wanda ya wuce mm 3.5. Wannan bayanin ƙarfe yana ba da juriya mafi kyau ga hanyoyin lalatawa waɗanda suka fi yawa a cikin tsarin broiler na masara, musamman aikin goge ƙwayoyin masara da aka niƙa da kyau (600 650 µm GMD) waɗanda ke ratsa ramukan matsewa a matsin lamba da ya wuce 1,200 kg/cm². Tsarin nazarin kayan Hongyang - an gudanar da shi akan kowane rukunin ƙarfe kafin a yi masa ƙera yana tabbatar da daidaiton abun da ke ciki na ƙarfe kuma yana kawar da haɗarin bambancin tauri tsakanin yankin samarwa.

Daidaiton Hakowa a Rami.Sabanin hanyoyin haƙa rami na gargajiya waɗanda za su iya samar da diamita mai canzawa na rami (±0.10 mm ko fiye) da kuma tsarin haƙa rami mara daidaito, Hongyang yana amfani da injinan haƙa bindiga na CNC masu cikakken atomatik waɗanda aka sanye da sassan haƙa ramin da Jamus ta shigo da su. Wannan tsari yana cimma juriyar diamita na rami na ±0.03 mm a duk ramuka 7,932 akan mazubi ɗaya, yana tabbatar da daidaiton yawan pellet da rage karkacewar daidaiton nauyin pellet ɗaya a cikin samfurin samarwa. Tsarin rage matsin lamba na counterbore mai matakai uku yana rage matsin lamba na baya yayin fitar da pellet, yana ba da gudummawa ga rage yawan amfani da makamashi ba tare da rage ƙarfin matsi na pellet ba.

Inganta Ra'ayin Matsi.An ƙayyade ingancin rabon matsi (L/d) na 10.5:1 tare ta ƙungiyar injiniyan aikace-aikacen Hongyang da ma'aikatan samar da AgriFeed Lombardia, bisa ga takamaiman halayen injin niƙa. Abincin broiler na Arewacin Italiya yawanci yana ɗauke da 55 60% masara, 20 25% waken soya, 5 8% bran alkama, da ƙarin kitse, ma'adanai, da amino acid. Wannan tsari, tare da matsakaicin kitse na 3.5 4.5% a mahaɗin, yana buƙatar bayanin matsi wanda ya cimma isasshen gelatinization na sitaci (maƙasudin 35 40% kamar yadda aka auna ta hanyar amyloglucosidase) ba tare da dumama mai yawa ba wanda zai iya lalata amino acid masu saurin zafi musamman lysine da methionine, waɗanda aka ƙara musu ƙarfi a cikin abincin broiler na zamani.

Sakamako

Tsawon watanni goma sha biyu na aiki tare da mashin zoben Hongyang SZLH da harsashin naɗawa da suka dace sun samar da ci gaba mai ma'ana a duk manyan alamun aiki.

Kwatanta Aiki

Tasirin Aiki

Ci gaban PDI daga kashi 91.2% zuwa kashi 96.5% kai tsaye ya magance korafe-korafen da suka shafi tarar da suka kasance babban abin da ke haifar da ciwon aiki. A kashi 96.5% na PDI, ingancin pellet yayin jigilar iska, ajiyar kaya mai yawa, da rarraba auger zuwa ga masu ciyar da pans ya kasance mai yawa, tare da rahotannin gonaki daga gonakin broiler sun tabbatar da raguwar tarin ƙura a tsarin ciyarwa da kuma inganta daidaiton yawan abincin ciyarwa a tsakanin garken. Wani mai noman kwangila ya rubuta ci gaba da maki 2.8 a cikin rabon canza abinci (daga 1.68 zuwa 1.65) a cikin cikakken zagayen girma, yana danganta ribar da aka samu da raguwar asarar abinci daga tarar.

Tanadin makamashi na kashi 18.2% a kowace tan yana wakiltar raguwar kusan kWh 216,000 a kowace shekara bisa ga fitar da tan 80,000 na injin niƙa a kowace shekara wanda ya yi daidai da kusan EUR 32,400 na tanadin wutar lantarki kai tsaye a matsakaicin ƙimar wutar lantarki ta masana'antu ta Italiya na kusan EUR 0.15/kWh (Eurostat, 2025). Fadada 47.2% a cikin rayuwar sabis na injin niƙa mai zobe yana nufin ƙarancin canjin ma'aunin ...

Ra'ayin Abokin Ciniki

"Lokacin da muka fara la'akari da cewa zoben da aka samo daga wani masana'anta na kasar Sin ya mutu, akwai shakku a cikin ƙungiyar. Kamfanonin OEM na Turai sun daɗe suna mamaye wannan ɓangaren kasuwa, kuma masu sarrafa masana'antar ciyar da abinci suna da ra'ayin mazan jiya game da abubuwan da ke da mahimmanci ga tsari. Amma bayanan bayan watanni goma sha biyu suna magana da kansu. Motar zoben Hongyang ta yi fice a kan samfurin mai samar da kayayyaki na baya akan kowane ma'auni da muke bin diddigin dorewa, amfani da makamashi, da kuma mafi mahimmanci, ingancin pellet. Abokan cinikinmu na broiler sun lura da bambanci a gonakinsu, kuma wannan shine babban abin da aka tabbatar."

Marco Bellini, Manajan Ayyuka, AgriFeed Lombardia Srl

Kammalawa

Shari'ar AgriFeed Lombardia ta nuna cewa ingancin zoben da aka yi amfani da shi ba a tantance shi ta hanyar asalin ƙasa ko gadon alama ba, amma ta hanyar daidaiton ƙarfe, daidaiton haƙa rami, da kuma ingantawa ta musamman ga aikace-aikace. Zuba jarin Hongyang a cikin kayan haƙa bindiga na CNC da aka shigo da su daga Jamus, nazarin kayan da aka yi amfani da su sosai, da kuma tsarin taurarewa na injinan samar da zoben da suka cika ƙa'idodin aiki masu wahala na masana'antun abincin kaji na Turai waɗanda ke aiki a ɗaya daga cikin kasuwannin abinci mafi girma da inganci a duniya.

Ga masu aikin niƙa abinci na Italiya da Turai waɗanda ke tantance zaɓuɓɓukan siyan zoben mutun, wannan shari'ar ta ba da bayanin da aka rubuta: injin niƙa mai matsakaicin girma wanda ke sarrafa masara-alkama-soya a kan injin matse pellet mai ƙarfin kW 250 ya sami kashi 96.5% na PDI, rage kuzari 18.2%, da kuma tsawaita rayuwar mutun 47.2% a cikin watanni 12 na ci gaba da aiki, duk a farashin siyan da ya fi ƙasa da farashin OEM na Turai tare da daidaitaccen lokacin isarwa ƙasa da makonni huɗu.

Tushen Bayanai

1. Taron Shekara-shekara na Assalzoo na 2025. Ƙididdigar samar da abinci a masana'antar abinci ta Italiya: jimlar tan miliyan 15.6, ɓangaren kaji kashi 39.1%, juzu'in Yuro biliyan 10.1. Il Sole 24 Ore ya ruwaito, Yuni 2025.

2. IndexBox. "Kasuwar Abincin Tsuntsaye a Italiya: Bincike, Hasashen, Girma, Yanayi da Fahimta." 2026. Kiyasin samar da abinci mai hade: Tan miliyan 8.5 9.5 ga dukkan nau'in tsuntsayen a Italiya.

3. FEFAC. "Hasashen Kasuwar Samar da Abinci Mai Gina Jiki ta Tarayyar Turai a 2025." Brussels, Disamba 2025. Hasashen Samar da Abinci Mai Gina Jiki na Tarayyar Turai 27: Tan miliyan 50.653 (+1.5%).

4. Eurostat. Ƙididdigar farashin wutar lantarki ga masu amfani da masana'antu a cikin EU, 2025. Matsakaicin Italiya: kimanin EUR 0.15/kWh don ID na ma'aunin amfani (500 2,000 MWh).

5. Liyang Hongyang Feed Machinery Co., Ltd. Bayanan kamfani da ƙayyadaddun masana'antar zobe. en.ringdies.com.

6. Jami'ar Jihar Kansas. "Hanyar Gwaji ta Pellet Durability Index (PDI). Hanyar gwajin ma'aunin tumbling can da kwatancen hanyar Holmen pneumatic.

7. KSU. “Auna Gelatinization na sitaci a cikin ƙwayoyin ciyarwa.” Hanyar Amyloglucosidase don amfani da abinci.

Wannan nazarin shari'ar ya dogara ne akan bayanan aiki da aka rubuta tsawon watanni 12 (Maris 2025 Maris 2026) a AgriFeed Lombardia Srl, Cremona, Italiya. An yi amfani da sunan abokin ciniki tare da izini. An gudanar da ma'aunin PDI ta amfani da na'urar gwajin pellet na Holmen NHP100. An ƙaddara gelatinization na sitaci ta hanyar hanyar enzymatic amyloglucosidase a wani dakin gwaje-gwaje mai zaman kansa na nazarin abinci a Piacenza, Italiya.