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Inganta Ingancin Nika a Sashen Ciyar da Kaji a Najeriya: Aiwatar da Injin Hammer na Hongyang a Masana'antar Ciyar da Kaji ta Ibadan

Takaitaccen Bayani na Babban Jami'i

Masana'antar kiwon dabbobi ta Najeriya, wacce aka kiyasta yawan kasuwarta zai kai tan miliyan 15.18 a shekarar 2024 da kuma hasashen CAGR na kashi 1.80% zuwa shekarar 2034, tana fuskantar kalubalen karancin kayan aiki wanda ke tilasta wa kasar shigo da kayayyaki kusan.Tan miliyan 5 na abinci a kowace shekaraa farashinNaira tiriliyan 4.54 ($2.75 biliyan) [1]A kan wannan yanayi na rashin daidaiton buƙatun wadata da wadata, masana'antun abinci na gida suna saka hannun jari sosai wajen haɓaka ƙarfin samarwa.

Wannan nazarin ya yi nazari kan tura injin niƙa na Hongyang Feed Machinery SFSP a wani injin niƙa na kiwon kaji da iyali ke sarrafawa kusa da Ibadan, Jihar Oyo. An aiwatar da shi:

+35%
Ƙara yawan Nika
-22%
Amfani da Takamaiman Makamashi
Mafi Kyau
Daidaiton Girman Barbashi

Waɗannan nasarorin sun ba masana'antar damar faɗaɗa kasuwarta yayin da take ci gaba da kasancewa mai inganci.

Gabatarwa: Tsarin Masana'antar Abinci ta Najeriya

Najeriya ce ke da mafi girman kasuwar abincin dabbobi a Yammacin Afirka, wadda yawan jama'a ya wuce miliyan 220 ke haifarwa, kuma buƙatar furotin na kaji na ƙaruwa cikin sauri. Duk da haka, ɓangaren ciyar da abinci na cikin gida yana fama da ƙalubalen tsarin: ƙarancin ƙarfin samarwa, kayan aiki na tsufa, da kuma dogaro sosai kan kayan abinci da ake shigowa da su daga ƙasashen waje. Kudin ciyar da abinci na cikin gida kusan iri ɗaya ne.Naira miliyan 2.4 a kowace tankusan sau 2.5 a matsakaicin duniya na N970,000 ($550) a kowace tan, wanda ke nuna rashin inganci na yau da kullun a masana'antar cikin gida.[1].

Yankin kudu maso yamma, wanda ke tsakiyar Ibadan a Jihar Oyo, ya zama cibiyar samar da abinci mai mahimmanci wanda ke ba da hidima ga manyan hanyoyin noman kaji na jihohin Legas, Ogun, da Ondo. Masana'antu a wannan hanyar suna samar da abinci mai gina jiki ga ayyukan gasa da kuma shimfidawa, wanda hakan ke ba da hidima ga kasuwannin furotin na birane na Najeriya.

A cikin wannan yanayi na gasa, ingancin niƙa - musamman ikon samar da girman barbashi iri ɗaya a sikelin - kai tsaye yana ƙayyade ingancin abinci da tattalin arzikin samarwa.

Abokin Ciniki: Kamfanin Masana'antar Abinci ta Ibadan da ke Noma

Maudu'in wannan binciken shine wani aikin niƙa abinci na iyali wanda ke gefen Ibadan, wanda ya shafe kimanin shekaru 15 yana samar da abincin kaji mai hade. Asalin wannan injin niƙa yana hidimar gonakin ƙananan gonaki a yankin da ke kewaye da shi da abincin da aka dafa, amma yayin da ayyukan yin burodi na kasuwanci suka faɗaɗa a kudu maso yammacin Najeriya, cibiyar ta koma ga samar da abinci mai yawa na kaji.

A farkon shekarar 2025, masana'antar tana aiki a kusan ƙarfin da ya kai na yanzu tare da kayan aikin niƙa na yanzu - injin niƙa mai shekaru goma wanda ya zama babban cikas a layin samarwa. Duk da cewa yana aiki na dogon lokaci, masana'antar ta sha wahala wajen cika jadawalin isar da kayayyaki na kwangila a lokacin da ake buƙatar kayayyaki mafi yawa.

Gudanarwa ta gano manyan matsaloli guda uku:

  • Rashin isasshen ƙarfin niƙa
  • Rarraba girman barbashi mara daidaito yana ba da gudummawa ga ingancin pellet mai canzawa a ƙasa
  • Ƙara farashin gyara yayin da kayan aikin tsufa ke buƙatar gyare-gyare akai-akai

Kalubalen Fasaha: Nika a Matsayin Matsalar Kuskure

Kafin a inganta kayan aiki, matakin niƙa na cibiyar ya nuna wasu matsaloli masu yawa:

1
Iyakantaccen Ikon da Aka Samu:Injin niƙa na yanzu yana samar da kimanin tan 2.8 a kowace awa don yin amfani da masara a matsayin injin gasa, wanda ya yi ƙasa da tan 4.0–4.5 a kowace awa da ake buƙata don daidaita ƙarfin yin pellet a ƙasa.
2
Girman Barbashi Mara Daidaito:Binciken sieve ya nuna cewa akwai bambancin da ya wuce kashi 18% a cikin rarrabawar girman barbashi, ma'ana kusan kashi ɗaya bisa biyar na kayan ƙasa sun faɗi a waje da kewayon micron 800-1,200 da aka yi niyya. Wannan rashin daidaito ya haifar da daurewar pellet a lokacin matakan daidaitawa da kuma rage barbashi, wanda ya haifar da fashewar saman pellet da kuma ƙaruwar samar da ƙananan barbashi.
3
Babban Ƙarfin Makamashi:Matsakaicin amfani da makamashi na musamman ya kai kilowatt 22 a kowace tan na kayan ƙasa, wanda ya zarce ma'aunin masana'antu na 16-18 kWh/tan don irin waɗannan samfuran.
4
Toshewar Allo akai-akai:Yawan sinadarin masara da dawa da aka samo daga gida, tare da yanayin zafi mai danshi a Najeriya, ya haifar da sake rufe fuska wanda ke buƙatar tsaftacewa da hannu a kowane sa'o'i 4-5 na aiki.
5
Sakawa da Ya Wuce Kima:Nauyin guduma yana buƙatar maye gurbin kowace sa'a 300-350 na aiki, wanda hakan ke ƙara farashin amfani da kuma lokacin hutu ba tare da an tsara ba.

Waɗannan ƙuntatawa ba wai kawai sun takaita yawan amfanin gona da ake samarwa a yanzu ba, har ma sun hana masana'antar yin kwangila da manyan masu haɗa kaji na kasuwanci waɗanda ke buƙatar takamaiman ƙayyadaddun ingancin abinci.

Tsarin Magani: Hongyang SFSP-112 × 40 Hammer Mill

Dalilin Zaɓin Kayan Aiki

Bayan kimanta fasaha na masu samar da kayan aiki da yawa, masana'antar ta zaɓi Hongyang Feed Machinery'sSFSP-112 × 40 mai faɗin ɗaki na gudumaAn zaɓi wannan zaɓi ne bisa ƙwarewar da Hongyang ta nuna wajen keɓance hanyoyin niƙa don masana'antun abinci na yankuna masu zafi da kuma suna da jerin SFSP saboda yawan amfani da wutar lantarki mai yawa tare da ƙarancin kuzari.

Bayanan Fasaha

Tsarin kayan aikin da aka tura sun haɗa da:

Sigogi Ƙayyadewa
Samfuri SFSP-112 × 40 Gumaka Niƙa
Diamita na Rotor 1,120 mm
Faɗin Ɗakin Ɗaki 400 mm
Babban Ƙarfin Mota 90 kW
Gudun Na'ura 1,480 rpm
Tsarin Hammer Layuka 6 × guduma 16 (jimilla 96)
Yankin Allo 1.35 sq
Diamita na Ramin Allo 3.0 mm (babban abu), 2.5 mm (kammalawa)
Ƙarfin da aka ƙima Tan 4.5–5.5 a kowace awa (masara, allon 3.0 mm)

Keɓancewa don Yanayin Gida

Ƙungiyar injiniya ta Hongyang ta gudanar da bincike kafin shigarwa wanda ya ba da bayanai game da gyare-gyare da dama:

Tsarin Hammer na Musamman na Kayan Aiki:Ganin halayen da ke tattare da nau'ikan masarar Najeriya masu yawan silica, Hongyang ta ƙayyade guduma masu tip na tungsten-carbide tare da ingantaccen tsarin gefuna. Wannan tsawaita rayuwar sabis na guduma da kusan sau 2.5 idan aka kwatanta da guduma na ƙarfe na ƙarfe na yau da kullun.
Tsarin Allon Hana Rufewa:An aiwatar da wani tsari na toshewar allo wanda aka gyara tare da tsarin ramuka masu kauri don rage makanta yayin sarrafa kayan da aka fi danshi da zare wanda aka saba amfani da shi a cikin sarkar samar da kayayyaki ta Yammacin Afirka. Tsarin da aka yi wa kauri ya haifar da tasirin tsaftace kansa yayin da kayan ke wucewa ta allon.
Shigarwa Mai Girgizawa:Ganin yadda wurin yake a kan ƙasa mai latertic tare da matsakaicin ƙarfin ɗaukar kaya, Hongyang ya ƙera harsashi mai ƙarfi tare da madaidaitan faifan keɓewa na girgiza don hana canja wurin sauti zuwa gine-ginen da ke kusa.
Haɗin Gudanar da Ƙura:An haɗa tsarin buƙatu mai matsin lamba kai tsaye a cikin gidan niƙa guduma, wanda ke haɗawa da hanyar tattara guguwar da ke akwai a wurin don rage yawan ƙurar da ke kewaye a yankin niƙa.

Shigarwa da Rage-Sauke

Shigarwar ta bi tsarin lokaci na makonni huɗu da aka tsara:

Mako na 1
Shirye-shiryen tushe, gami da matse ƙasa da kuma zuba siminti mai ƙarfi
Mako na 2
Isarwa kayan aiki, wurin zama, da haɗa kayan aiki na inji
Mako na 3
Haɗin lantarki, daidaita motsi, da haɗa tsarin buri
Mako na 4
Busasshen aikin sarrafawa, gwajin kaya tare da ƙara yawan ciyarwa, da kuma horar da mai aiki

Hongyang ta tura wata tawagar tallafi ta fasaha mai mutane biyu waɗanda suka ci gaba da aiki a wurin har zuwa makon farko na samar da kayayyaki don sa ido kan sigogin aiki da kuma horar da ma'aikatan kamfanin kan ka'idojin gyara da hanyoyin magance matsaloli.

Sakamakon Aiki

Ingantawa a Adadin Jama'a

Bayan makonni shida na aikin kasuwanci mai kyau, cibiyar ta rubuta waɗannan ma'aunin aiki:

Alamar Aiki Haɓakawa Kafin Haɓakawa Bayan Haɓakawa Sauyi
Niƙa Masara (masara, allon 3.0 mm) 2.8 t/h 4.8 t/h +71%
Matsakaicin Tsarin Ci Gaba (haɗaɗɗen tsari) 2.5 t/h 3.4 t/h +35%
CV Girman Barbashi (binciken sieve) 18.3% 7.1% -61%
Amfani da Takamaiman Makamashi 22 kWh/t 17.1 kWh/t -22%
Tazarar Tsaftace Allo Awa 4–5 Awa 18–20 +350%
Tazarar Sauya Hammer awanni 300–350 800–850 sa'o'i +150%

Tasirin Aiki

Ingantaccen aikin da aka yi ya kawar da matsalar niƙa, wanda ya ba da damar layin bututun da ke ƙasa ya yi aiki a cikakken ƙarfin aiki a karon farko a tarihin wurin. Jadawalin samarwa ya canza daga tsawaita lokacin aiki na awanni 14 zuwa daidaitaccen lokacin aiki na awanni 10 yayin da har yanzu ake samun mafi girman jimlar yawan aiki na yau da kullun.

Ragewar kashi 61% na bambancin girman ƙwayoyin cuta ya haifar da ingantaccen ingancin ƙwayoyin. Tare da ƙarin niƙa iri ɗaya, na'urar sanyaya iska ta sami ƙarin danshi da zafin jiki mai daidaito, kumaMa'aunin juriyar pellet ya tashi daga matsakaicin kashi 86% zuwa kashi 93%a cikin tsarin broiler.

Fa'idodin Tattalin Arziki

Ingantaccen aiki ya samar da riba mai ma'ana ta tattalin arziki:

Tanadin Kuɗin Makamashi:A ƙimar wutar lantarki ta masana'antu ta Najeriya ta kusan N75/kWh, raguwar 4.9 kWh/t ta ceci kimanin kuɗi.Naira miliyan 2.2 ($1,330) a kowane watabisa ga yawan samar da kayan aikin.
Rage Kuɗin Amfani:Tsawon lokacin da aka ɗauka ana amfani da guduma ya rage farashin siyan guduma na shekara-shekara da kusan kashi 60%, wanda hakan ya sa aka kiyasta cewaNaira miliyan 3.8 ($2,300) a kowace shekara.
Rage lokacin rashin aiki:An dawo da kawar da tsaftacewar allo akai-akai da canje-canjen guduma kimaninAwanni 22 na samarwa a kowane wata.
Faɗaɗa Kuɗin Shiga:Ƙarin ƙarfin niƙa ya ba wa injinan sarrafa kayan abinci damar karɓar sabbin kwangiloli guda biyu tare da ayyukan injinan sarrafa kayan abinci na kasuwanci,karuwar kudaden shiga na wata-wata da kimanin kashi 40%.

Ra'ayin Abokin Ciniki

"

Kafin injin niƙa na Hongyang, niƙa shi ne ciwon kai da muke fama da shi a kullum. Muna amfani da tsohon injin awanni 14 a rana kuma har yanzu muna fuskantar rashin sa'a. Sabbin kayan aikin sun canza aikinmu gaba ɗaya. Yanzu mun gama niƙawa da sassafe da rana kuma daidaiton ƙwayoyin ya inganta ingancin ƙwayoyinmu sosai. Abokan cinikinmu sun yi tsokaci kan ingantaccen abinci - ƙarancin ƙura, ƙarin ƙwayoyin iri ɗaya. Ƙungiyar Hongyang ta fahimci yanayin yankinmu kuma ba wai kawai ta sayar mana da injin ba; sun tsara mafita da ke aiki da kayan Najeriya da yanayinmu.

- Alhaji Ibrahim Adeyemi, Manajan Darakta

Daga baya kamfanin injin ya yi odar wani injin niƙa na biyu na Hongyang SFSP don layin faɗaɗawa da aka tsara, kuma ya ba da shawarar kayan aikin ga wasu injinan niƙa guda biyu a yankin Oyo.

Kammalawa

Wannan binciken da aka gudanar a Ibadan ya nuna cewa saka hannun jari da aka yi niyya a fasahar niƙa ta zamani na iya samar da fa'idodi masu inganci ga masana'antun abinci na Yammacin Afirka waɗanda ke aiki a ƙarƙashin ƙalubalen yanayi na gida.Ingantaccen ci gaba na kashi 35%, tare da haɓaka daidaiton barbashi da rage farashin aiki, yana nuna cewa keɓance kayan aiki don halayen albarkatun ƙasa na yanki yana haifar da sakamako mafi kyau idan aka kwatanta da mafita na gama gari.

Ga masana'antar ciyar da abinci ta Najeriya—wadda dole ne ta cike gibin samar da tan miliyan 5 a kowace shekara don rage dogaro da shigo da kayayyaki daga waje—aiwatar da ingantattun kayan aikin sarrafawa waɗanda aka daidaita su da kyau a cikin gida yana wakiltar hanya mai amfani don samun isasshen abinci.

Tsarin Hongyang Feed Machinery, wanda ya haɗa da nazarin kafin shigarwa, keɓance kayan aiki, da kuma ci gaba da tallafin fasaha, yana samar da samfurin da za a iya kwafi don irin wannan haɓakawa a faɗin ɓangaren ciyarwar Yammacin Afirka.

Nassoshi

  1. New Telegraph Nigeria. (2025). Kaji: 'Yan Kasuwa Na Najeriya Za Su Shigo Da Abincin Dabbobi Da Naira Tiriliyan 4.54.[1]
  2. Binciken Kasuwar Ƙwararru. (2025). Rahoton Kasuwar Abinci da Hasashen Kasuwar Abinci da Dabbobi ta Najeriya 2025–2034.
  3. Bayanan aiki da aka tattara a lokacin sa ido a wurin (kwata na 1–kwata na 2 2025).

Game da Hongyang Feed Machinery Co., Ltd.

Injinan Abinci na Hongyang sun ƙware a fannin ƙira, ƙera, da kuma tallafin fasaha na kayan aikin sarrafa abinci na zamani, tare da ƙwarewa ta musamman a fannin niƙa, ƙwallaye, da kuma cikakken mafita na injinan ciyar da abinci. Tare da sama da shekaru 20 na ƙwarewar masana'antu na yi wa abokan ciniki hidima a ƙasashe sama da 30, Hongyang ta haɗa injiniyan daidaito tare da zurfin ilimin kasuwa na yanki don samar da mafita na musamman waɗanda ke haɓaka yawan aiki, ingancin samfura, da ribar aiki ga masu samar da abinci a duk duniya.


Lokacin Saƙo: Mayu-29-2026
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